Small Size and Doubled Production Output per SQM
The 5-200 fits through a standard European entrance door and brings Best-In-Class 5-Axis machining capacity per SQM to the market.

Modular Design = Versatility and Adaptability
Features 78-tool ATC, customizable application specific configurations, and automation-ready options.


Unparalleled Space Efficiency

Engineered to minimize wasted space without sacrificing performance, functionality, or serviceability.


Engineered for Reliability

Meticulously constructed using tried-and-tested components from well renowned manufacturers, ensuring spare parts availability and maximum spindle uptime.

Application industries

The Unicorn 5-200 Modular is made for businesses who are seeking a reliable, highly capable simultaneous 5-Axis machining center, which will optimize productivity, operator useability and production output per sqm.

Due to its modular construction, it can be set up for High-Mix Low-Volume or Low-Mix High-Volume manufacturing, as well as prototyping/R&D and educational applications.

This truly universal machine tool has been designed to excel in a wide range of application industries such as:

  • Electronics and Semiconductor Manufacturing
  • Medical Device and Surgical Instrument Manufacturing
  • Medical Implants and Prosthetics
  • Dental Implants and Prosthetics
  • Educational Institutions
  • Aerospace
  • Renewable Energy Components
  • EDM Electrode Machining
  • Watch Manufacturing
  • Jewelry Manufacturing

Technical Specifications

  • Weight: Approx. 2300 kg depending on add-on options
  • Machine footprint: H: 1997 mm W: 2250 mm D: 870 mm
  • No. of Axis: 5-Axis simultaneous
  • Machine table diameter: 200 mm
  • Max workpiece size: Diameter: Ø225 mm, Height: 233 mm
  • Machine travel: X: 558 mm Y: 246 mm Z: 324mm
  • Max feedrate: XYZ axis: 36,000 mm/min
  • Max acceleration: XYZ axis: 12m/s2 (1.2g)
  • Feed force: XYZ axis: 3000N
  • Repeatability: < ±4 μm (**expected prior to testing**)
  • Absolute accuracy: ±15 μm (**expected prior to testing**)
  • Spindle rotational speed: 0 – 60,000 rpm
  • Spindle taper: HSK-E32
  • Max tool length from spindle nose in ATC: 180 mm
  • # ATC capacity: 78+1 tools

Rotary Axis Specifications

  • Machine table diameter: Ø200 mm
  • Table loading capacity: 45 kg
  • Rotational speed: B: 80 rpm C: 96 rpm
  • Output torque: B: 523 Nm C: 281 Nm
  • B axis degree of rotation: 112° to -112°
  • C axis degree of rotation: 360° continuous
  • Repeatability: B: ±0.1 arcmin C: ±0.1 arcmin
  • Transmission accuracy: B: 0.7 arcmin C: 0.7 arcmin
  • Rotational Axis brake holding torque: B: 225 Nm C: 90Nm

Future-Ready Machine Control: FANUC 31𝑖-B5 Plus

Why FANUC 31𝑖-B5 Plus?

  • Seamless FANUC robot automation and production line control integration
  • Endless customization possibilities in user interface and machine functions programmable in Windows-compatible programming languages
  • Lifetime spareparts availability

Key Features

  • iHMI Touch Panel Screen Combined With Physical Controls for Machine Functions
  • Simultaneous 5-Axis Machining (High-Speed Smooth TCP)
  • Read Ahead
  • Nano Interpolation
  • Nano Smoothing
  • Volumetric Error Compensation
  • Machine Collision Avoidance (3D Interference Check)
  • Fine Surface Technology
  • Smart Interpath Functions

Included Accessories

  • Portable Handheld Manual Pulse Generator

78-Tool ATC Capacity​

Through user-focused design for everyday efficiency to enhance day-to-day usability, the 78-tool rack has been thoughtfully designed as a pullout shelf.

This feature provides a clear and convenient overview of all tools, enabling quick and effortless tool changes both during machining operations and between jobs.

The generous 78+1 tool capacity not only minimizes setup times and streamlines workflow but also creates a strong foundation for integrating robotic automation.

By accommodating a wide variety of tools, it supports continuous machining operations and optimizes productivity, making it a practical choice for both manual and automated environments.

Re-Thinking Modular Machine Tool Design

The Unicorn 5-200 Modular lives up to its name with exceptional modularity, allowing tailored configurations for specific applications.

Features include interchangeable modules and optional add-ons such as an automatic side door for robotic palletizing, a rear door for robotic tool magazine exchange, and custom application-specific modules.

To achieve an optimal balance of sturdiness, vibration damping, and thermal stability while minimizing weight, the base machine frame is constructed from a combination of mineral cast and grey cast iron.

The back-supported Y-axis, operating on three rails, ensures unmatched stability and precision. This design effectively transmits vibrations into the frame, enabling chatter-free high-speed milling with excellent material removal rates.

Minimizing Footprint and Space Requirements

The Unicorn 5-200 Modular is a true industrial-grade 5-axis milling machining center, engineered to deliver exceptional performance and efficiency.

Compared to other machines on the market today, it offers more than double the production output per square meter of floor space occupied.

Whether you operate a compact workshop or a large-scale production facility, the Unicorn 5-200 Modular maximizes the use of your floor space, enabling you to enhance productivity and achieve greater operational efficiency.

Best In-Class Production Output Per SQM

The innovative design of this machining center minimizes wasted space while maintaining top-tier performance, functionality, and ease of use and serviceability.

No other machine on the market delivers this level of power, rigidity, and versatility within such a compact footprint.

Additionally, its practical dimensions allow it to fit through a European-standard entrance door and be easily moved with a pallet lifter.

A compact powerhouse, ready to take on a wide variety of precision machining tasks with efficiency and precision.

Built-In Automation Readiness

The Unicorn 5-200 Modular is thoughtfully designed to meet the evolving needs of modern manufacturing environments.

Its optional automatic side door enables seamless integration with robotic systems, allowing for efficient pallet and workpiece interchange.

This feature provides a practical solution for manufacturers looking to improve automation and streamline their workflows, ensuring the machine remains adaptable to future demands.

By offering advanced automation compatibility, the Unicorn 5-200 Modular supports operational growth and helps optimize production processes for long-term efficiency.

Swiss Made HSK-E32 60,000 RPM CTS Spindle

In its standard configuration, the Unicorn 5-200 Modular comes equipped with a ultra-high quality spindle from IBAG, offering versatile capabilities.

Features such as ceramic bearings, absolute position encoding to an impressive 0-60,000 RPM, as well as coolant-through-spindle capabilities, makes it the ideal choice for high-speed machining and intricate micromachining operations in even the most demanding materials.

Configuration Options

Metrology

Blum-Novotest LC50-DIGILOG Laser Tool Measurement and Tool Monitoring

  • Mounted in BLUM SmartDock Interface
  • System length: 150 mm
  • HPC Nozzle: Jet of air guided perfectly towards the measuring position
  • Max. Tool Diameter: Ø 36 mm
  • Min. Tool Diameter: 15 μm
  • Repeatability: 0.2 μm 2σ
  • Non-Contact Design

Blum-Novotest TC52 Touch Probe with HSK-E32 Interface

  • Max. probing speed: 2 m/min
  • Repeatability: 0.3 μm 2σ
  • Protection class: IP68
  • Approach directions: ±X, ±Y, -Z

Blum-Novotest IC56 Infrared Receiver

  • Protection class IP68
  • Integrated air nozzle protects from contaminates

Renishaw Fortis-N Absolute XYZ Axis Linear Encoders

  • Measuring method: Absolute
  • Accuracy Grade at 20 °C: ±3 μm
  • 30 g vibration resistance
  • Non-Contact Design

AMO Automatisierung Messtechnik Optik B&C Axis Absolute Angle Encoders

  • Measuring method: Absolute
  • Measuring principle: inductive
  • Grating period: 1000 μm
  • Graduation accuracy (arc length): ±3 μm
  • Non-Contact Design

Automation

Integrated CNC controlled side door for robot automation

  • Automatic Open/Close function
  • Provides full automatic access to machining area
  • Door Opening Dimensions: H: 410 mm, W: 308 mm

Feedthrough According to Bespoke Requirements of:

  • Hydraulic Lines
  • Pneumatic Lines
  • Connectors and Cables

Replaces standard machine table with direct integration of zero-point workholding with following functions achievable:

  • CNC-controlled clamp and release of zero-point pallet
  • CNC-controlled clamp and release of zero-point pallet with additional feedthrough clamp and release of vise or bespoke fixture
  • Automated switching of pallets through robot integration
  • Specialized customer-specific solutions possible on request

Coolant

Automatic CNC-controlled machining area chip evacuation. 
Recommended for automated and lights-out manufacturing

  • Integration of stationary side-mounted coolant nozzles
  • Integration of additional CNC-controlled coolant flow valve

TSC Through-Spindle Coolant

  • Additional high-pressure coolant pump
  • Routing of coolant lines
  • Pressure: 70 Bar / 1000 PSI

Integration of tramp oil separator

  • Increases tool lifespan and enhances machining performance 
  • Eliminates smoke and unpleasant odors for a cleaner work environment
  • Extends coolant life, reducing machine downtime and reduces machine operations costs by minimizing coolant purchases and disposal expenses

Work Environment

Dormatec AF-10P Mist Collector

  • Motor: 0.2 kW
  • Noise Level: 65 dB
  • Air Flow: 11 m3/ Min
  • Filter Effect: 99.97%

We Understand That Every Application Needs are Unique

We commit to taking the time to thoroughly assess individual needs, identify opportunities for improving efficiency, and work with you to specify – or potentially innovate and customize – a precision manufacturing setup that aligns with your specific requirements, to help unlock further efficiency potential of your precision manufacturing processes.

Further Information

Mineral Cast Benefits

Experience the  advantages of our mineral cast machine base frame and gantry beam, setting new standards in machining excellence. 

Engineered with precision and durability in mind, these components offer a host of benefits:

  • Superior Vibration Dampening
  • Unrivaled Accuracy
  • High Rigidity
  • Thermal Stability
  • Extreme Durability
  • 100% Recyclable